Remove the drain plug from the bottom of the engine and drain the oil into a drain pan. Valve guides worn - seated poorly 2. This manual is divided into sections. Account for a washer and a bushing. If thickness of either brake pad is less than 1. Inspect the disc for gouges, grooves, cracks, and warpage. Place the appropriate fender into position and secure with existing hardware.
Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications. Width overall 156 cm 61. If you save just 20 minutes of labor from your local dealer you have paid for the manual. To properly burnish the brake pads, use the following procedure. Account for the flat washer and spacer. Tighten all nuts, bolts, cap screws, and screws. Place the valve adjuster onto the jam nut securing the tappet adjuster screw; then rotate the valve Testing Engine adjuster dial clockwise until the end is seated in Compression the tappet adjuster screw.
Dry all components with compressed air only making sure all holes, orifices, and channels are unobstructed. A light brown insulator indicates that the plug is cor- rect. Accelerate to 30 mph; then depress the brake pedal to decelerate to 0-5 mph. Step-by-step procedures and detailed illustrations guide you almost anything task you would ever need to perform on your unit. When using a constant-current battery charger, use the following Battery Charging Chart. Always maintain proper tire inflation pressure. A low-pressure gauge is provided in the tool kit to measure the air pressure in the tires.
Observe each headlight beam aim. Crankshaft web-to-web 71 mm 2. After the completion of the break-in period, the engine oil and oil filter should be changed. Make sure battery venting is not obstructed. Shock absorber eyelet bushings worn, deterio- kg-cm² 10 psi.
All materials and specifications are subject to change without notice. Remove the nut securing the movable drive face; then remove the face. To replace the brake pads, use the following proce- dure. Place the V-belt into position on the driven pulley and over the front shaft. Always read and follow instructions provided with battery chargers and battery products. Loosen the clamp securing the intake boot to the 2.
Using a rubber mallet, remove the housing. Remove the vacuum piston assembly from the car- carburetor; then separate the carburetor from the buretor body. Install the secondary shaft bearing housing making sure the two alignment pins are properly posi- tioned. Measure the distance from the floor to the mid-point of each headlight. Clean - tighten ground connection Problem: Charging unstable Condition Remedy 1. Install the spark plug; then install the timing inspection plug. Rotate the actuator clockwise hand tight until it contacts the back of the piston; then rotate coun- terclockwise approximately one spline.
Coolant When filling the cooling system, use premixed Arctic Cat Antifreeze. Install the rack boot and secure with the clamps; 3. Install the coolant hose onto the crankcase union and tighten the clamp. Remove the steering wheel see Steering Wheel in this section. Secure the vehicle on a support stand to elevate the wheel; then remove the wheel. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures.
Remove two cap screws securing the differential lock cable support; then disconnect the differential lock cable at the differential. Remove the center belly panel; then drain the oil and coolant. Grasp the bulb socket, turn it counterclockwise and remove, and pull the bulb straight out of the socket. Remove the needle jet holder; then remove the needle jet, slow jet, and the starter jet. This lubricant meets all of the lubrica- tion requirements of the Arctic Cat vehicle front differ- ential and rear drive. So, look no further as we have a collection of best websites to download eBooks for many those ebook. Install the spark arrester assembly and gasket and secure with the cap screws.