Piston Pin Measurement Locations Polaris Sales Inc. Remove brake caliper pivot bushing from stud. Lubricate front housing O-ring thoroughly with Polaris All Season grease. Note position of spacers for assembly. Polaris brake fluid is sold in 5.
Bend back retainer tabs on three screws at the front of the inner cover where applicable. Remove the transmission cover bolts. Capacity at change after draining is approximately 20 fl. When installation is complete, Yokes must pivot freely in all directions without binding. Always use a dispersion type nozzle to prevent filter damage and clean from the inside to the outside.
Subtract this measurement from the maximum cylinder measurement obtained in step 5 above. Clockwise to Remove Reassembly Note: Refer to page 3. Ring Gear Flat Washer Lock Plate Polaris Sales Inc. Visually inspect the washer for damage. Measure valve stem in several places.
Remove transmission from right side of frame. Do not hold the torch too close to the surface. Install screen on pump body. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. Reverse steps to install new housing and reassemble pod. Turn transmission so shafts are pointing down.
Remove cotter pin and nut. Interment was in Goodrum Cemetery in Eudora. Be Lock Sprocket sure to tighten properly following procedure above. Lift and remove transmission out right side of frame. Remove rear brake caliper and support it from machine frame.
Open the snap ring using a snap ring pliers or small Spread ends of snap ring needle nose pliers. Remove seals from transmission case. Do not lubricate the roll- Agent Applied er or roller pin. Re- fer to bushing replacement in this chapter. Minimum Check brake for excessive travel or spongy feel. Inspect O-Rings and replace if damaged.
Strobe timing should be performed after start up. Loosen hose clamps and remove coolant inlet hose. Continue rotating until outer portion of mechanical seal is sepa- rated from the metal seal body. Remove needle bearing, low gear, and inner thrust washer. Continue to screw front housing in, making sure O-ring enters housing without damage. Replace if worn or damaged. Check bearing condition, and snap ring location.
Remove electrical tape and liberally apply anti-seize compound to the threads of the front output housing. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. Be sure vents in cover are clean and unobstructed. Disconnect A-arm from ball joint using a tie rod fork. Lubricate spacer and new O-ring.
Remove cam chain guide at front of cylinder. Inspect the return spring for distortion or damage. Stator plate coil which generates primary ignition voltage. Desert 02 Sportsman 500 H. Shims used to adjust crankshaft end play. When clearance is correct, hold adjuster screw and tighten locknut securely 4. Tool must slide freely into both bores.