Suspensions For refitting, follow the operations for removal but in reverse order, observing the prescribed torques and greasing the bearings and their seats. Troubleshooting Possible Cause Operation if they are recessed or if the balls are squashed, replace them. Braking system Front - The operations described refer to only one cal- liper but are valid and must be observed for both. Replace them in case of signs of abnormal wear. Helmet bay - Remove the side fairings. Helmet compartment light bulb 42.
With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle. Injection Tachometer With wiring disconnected from the control unit and connected to the system, check that the sensor resistance between pins 13 - 15 is between 100 and 150 Ohm at an engine temperature of approx- imately 20°. For refitting, follow the operations for removal but. Chassis Frame central cover - Unscrew the fuel tank cap. Working from both sides, remove the lateral sec- tions of the front shield: - Undo the two screws fixing it to the shield back plate, in the wheel housing, and to the upper part of the shield back plate. Cooling system Coolant replacement System top-up rules - Prepare the mixture of 50% water and coolant.
Diagnostic tester serial line 9. Specific tooling 020565Y Flywheel lock calliper spanner - Remove the return spring and the valve lifting mass with relevant travel end washer. Then, remove the plastic and metallic straps. Engine - Lubricate the intermediate gear seat with torque limiter on the flywheel cover. Engine Inspecting the driven sliding half-pulley - Check that the belt contact surface is free from wear. Chassis Legshield - Remove the spoiler. Check the inside tracks of the parallelogram bear- ings on the chassis.
Maintenance Air filter Proceed as follows: Unscrew the nine fixing screws «A» and remove the air filter cover. Separate the half-arms by hitting slightly with a wooden mallet where possible alternatively to the left and right side of the parallelogram. Recommended products Loctite 243 Medium strength threadlock. Electrical system Electric characteristic Resistance: 0. Maintenance Each bulb has two light beam adjusting screws, one for horizontal adjustment «C» and one for the vertical adjustment «D». Chassis - Inserire dove indicato le tre piastrine elastiche.
Specific tooling 020151Y Air heater 020476Y Stud bolt set - Insert the intermediate shaft bearing on the cover using the special tool. This might depend on the inefficiency of the immobiliser aerial or the transponder. Position the silent block supporting clamp with part 3 inserted, and slightly tighten part 1 2. Injection Remove the clip fixing the piping to the filter shown in the photograph Separate the lower part of the pump support as shown in the photograph. Connect the injector with the cable making up part of the supply for the injection tester. Saddle opening actuator Yellow-Grey 3.
Engine Removing the wheel axle bearings - Take out the clip on the outside of the gearbox cover. One of them is inside the battery compart- ment «A». Engine Air duct filter - Remove the external air conveyor. When refitting, plug the potentiometer in D-type connector, afterwards place it with its electric con- nection directed to the opposite side of the pump. Suspensions Remove the three fixing screws of the electric mo- tor.
Engine - Insert the nut in the original position nut side in contact with the belleville washer. Specific tooling 020479Y Countershaft lock wrench - Remove the fastening nut with relevant washer. Chassis - Undo the two screws indicated. This might depend on the inefficiency of the immobiliser aerial or the transponder. With interface wiring disconnected from the control unit, check the continuity between pin 34 and the brown cable of the tilt locking gripper sensor con- nector on the system side.
Remove front wheel and mudguard. Engine - Install the chain guide retain plate tightening the 3 screws to the prescribed torque. Chassis This section è is devoted to the operations that can be carried out on the vehicle's bodywork. Engine Specific tooling 020262Y Crankcase splitting strip 020335Y Magnetic support for dial gauge Characteristic Standard clearance: 0. Engine - Remove the by-pass and the relevant spring. Suspensions - Unscrew the retainer to the frame in order to re- move the silent block supporting clamp. Injection Inspecting the spark plug shielded cap Measure the shielded cap resistance.
Engine Refitting the stator - Install the stator assembly together with the wir- ing harness, tightening the 3 screws to the pre- scribed torque. Engine - Split the crankcases while keeping the crankshaft inserted on the flywheel side half-crankcase. Parking electronic control unit 2. Engine - Install the driving pulley shaft cover, positioning the tooth gap on the lower part with the reference mark on the transmission crankcase. Re- place them in case of signs of abnormal wear. Braking system Characteristic Thickness of a new front disc 4. Engine - Remove the oil filter using a filter tape or shaped cup wrench.