This is the same manual that dealers and professional mechanics use to repair your motorcycle. Save it, print it and use it in the shop instead of running back and forth to your computer. If the sleeve is worn past the service limit, replace the sleeve. . . In either case, flush the cooling system. Do not remove the locknut from the piston rod.
Water Hose to cylinder head side. Torque - Front Axle: 78 N·m 8. Special Tool - Top Plug Wrench, 49 mm: 57001-1653 Top Plug Wrench, 36 mm: 57001-1705 Torque - Base Valve Assembly: 28 N·m 2. Furthermore, the brake fluid should be changed to bleed the air quickly and completely whenever the brake line parts are removed. Changing the rear brake fluid is the same as for the front brake.
Often, the tightening sequence is followed twice-initial tightening and final tightening with torque wrench. Ro- tate the crankshaft to positive direction clockwise viewed from output side. Clutch Lever Free Play — — — Clutch 2. This can damage or warp the disc. . Ball Bearing one side sealed 14. The following table lists the tightening toque for the major bolts and nuts, and the parts requiring use of a non-permanent locking agent or liquid gasket.
Also the damping force can be adjusted easily so changing oil viscosity unnecessary. Clutch Lever Clutch Cable Free Play Adjustment. If it has scratches or is bent, replace cylinder unit with a new one. Chain 20-link Length 323 mm 12. If the spring of either fork leg is shorter than the service limit, it must be replaced. If the body does not slide smoothly, one pad will wear more than the other, pad wear will increase, and con- stant drag on the disc will raise brake and brake fluid tem- perature.
Chain Slack — — — 317. Piston Ring Groove Width Standard: 1. Always stop the engine and do not smoke. This entry was posted in and tagged , on by. Place blocks under the wheel so the disc does not touch the ground. If carbon has built up inside the muffler body, exhaust effi- ciency is reduced, causing engine performance to drop. Therefore the cutter must not be used for other purposes than seat repair.
Replace the disc if it has worn past the service limit. The push rod does not return to its original position once it moves out to take up camshaft chain slack. Gaskets, O-rings, Oil seals, Grease seals, circlips or cotter pins must be replaced with new ones whenever disassembled. If the ring shows weakness or deformation, replace the ring. .
When air enters the brake lines, brake lever or pedal movement will be partially used in compressing the air. Special Tool - Gear Holder, m2. If the shaft is bent, straighten or replace it. Instead of measuring, inspect the bearing for abrasion, color change, or other damage. Clamp Clamp the carburetor drain and 7. Clamp Clamp the clutch and hot starter 3. If the cylinder is damaged or badly worn, replace it with a new one.
Clamp Position the clamp claw to left 3. Release air pressure form the fork legs prior to each race through the pressure relief screw located in each front fork cap. A chain that breaks or jumps off the sprock- ets could snag on the engine sprocket or lock the rear wheel, severely damaging the motorcycle and causing it to go out of control. If they are damaged or if there are groove cuts in the areas that come in contact with the tangs, replace the housing. Such trouble can be caused by dirt, wear, maladjustment, or improper fuel level in the float chamber. Throttle Grip Throttle Cable Free Play Adjustment. Engine Stop Switch Lead 14.
Because of the danger of highly flammable liquids, do not use gasoline or low flash-point solvent to clean the tank. Hot Starter Lever Free Play — — — Air Cleaner Element Oil High quality foam air filter oil —. If flywheel misalignment cannot be corrected by the above method, replace the crank pin or the crankshaft itself. This valve seat cutter is developed to grind the vale for repair. This is the same manual that dealers and professional mechanics use to repair your motorcycle. Press bearings with the manufacturer and size marks facing out.